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Thermal spraying

Thermal spraying

Durability meets resistance

What are the outstanding features of thermally sprayed coatings?

What are the outstanding features of thermally sprayed coatings?

The high surface hardness of thermally sprayed coatings is one of their outstanding features. Using metals, ceramics and polymers, our proficient employees apply different process variants to achieve the greatest protection for components subjected to extreme strain.

CeraCoat®

With CeraCoat®, high-quality metal and ceramic coatings are created in a thermal spraying process.

  • Characteristics

    Extreme surface hardness optimizes the wear resistance and traction properties and extends the service life of components subjected to high levels of mechanical strain. Modifications in the surface roughness and profile enable the coating to be adapted to the relevant application. Sealed with a top coat, excellent non-stick properties can be achieved.

  • Base Materials

    CeraCoat® coatings can be applied to nearly all metallic materials and carbon fiber materials to provide a wear-resistant surface. Mechanically finished CeraCoat® antiwear protective coatings can even replace hard chrome coatings for wear resistance.

  • Field of Application

    The application possibilities are virtually unlimited. The following parts are e.g. coated with CeraCoat®:

    • Gear wheels, gear and pinion shafts
    • Roll surfaces, protective shaft sleeves and journals
    • Treads on piston rods, valve spindles, cylinders and cylinder liners
    • Sealing and sliding seats on motor rotors
    • Axle and shaft seats
    • Bearing bores
    • Rolls, sealing bars, etc.

    Our repair service has a very special offer though: With our innovative processes, we can treat worn parts and make them like they used to be. We restore the original dimensions, with all the features of a protective treatment, making your components as good as new again. This saves you the expense of buying new equipment, while protecting resources.

  • Process Locations

    Aalberts Surface Treatment GmbH

    Hohenhorststraße 1
    21337 Lueneburg
    Deutschland

    Tel.: +49 4131 882 10
    Fax: +49 4131 882 250

    Write an email

    Aalberts Surface Treatment GmbH

    Altenbruchstraße 10
    47447 Moers
    Deutschland

    Tel.: +49 2841 88980 0
    Fax: +49 2841 88980 20

    Write an email

    Aalberts Surface Treatment SAS

    Aire de la Thur
    68840 Pulversheim
    Frankreich

    Tel.: +33 389 2832 80
    Fax: +33 389 2832 89

    Write an email

    Aalberts Surface Treatment Beuningen B.V.

    Nikkelwerf 5
    6641 Beuningen
    Niederlande

    Tel.: +31 24 677 7911
    Fax: +31 24 677 8901

    Write an email

    Aalberts Surface Treatment Ltd.

    Kingsbury Link, Trinity Road
    B78 2EX Tamworth
    Großbritannien

    Tel.: +44 1827 871 400
    Fax: +44 1827 871 401

    Write an email

    Aalberts Surface Treatment AB

    Mobilvägen 1
    246 43 Loeddekoepinge
    Schweden

    Tel.: +46 46 706 500
    Fax: +46 46 706 900

    Write an email

PlasmaCoat®

PlasmaCoat® combination coatings also offer very good traction properties with various surface roughnesses and profiles. An embedded metal or ceramic coating can be used as a substrate for the antiwear protective coating.

  • Characteristics

    The PlasmaCoat® coating procedure combines the outstanding surface hardness and wear resistance of thermally sprayed metal or ceramic coatings with the non-stick and sliding properties of polymers and fluoropolymers.

  • Base Materials

    PlasmaCoat® coatings can be applied to nearly all metallic materials and carbon fiber materials

  • Field of Application

    The application possibilities are virtually unlimited. The following parts are e.g. coated with PlasmaCoat®:

    • Gear wheels, gear and pinion shafts
    • Roll surfaces, protective shaft sleeves and journals
    • Treads on piston rods, valve spindles, cylinders and cylinder liners
    • Sealing and sliding seats on motor rotors
    • Axle and shaft seats
    • Bearing bores
    • Rolls, sealing bars, etc.

    Our repair service has a very special offer though: With our innovative processes, we can treat worn parts and make them like they used to be. We restore the original dimensions, with all the features of a protective treatment, making your components as good as new again. This saves you the expense of buying new equipment, while protecting resources.

  • Process Locations

    Aalberts Surface Treatment GmbH

    Seelandstraße 7
    23569 Luebeck
    Deutschland

    Tel.: +49 451 39006 0
    Fax: +49 451 39006 31

    Write an email

    Aalberts Surface Treatment GmbH

    Altenbruchstraße 10
    47447 Moers
    Deutschland

    Tel.: +49 2841 88980 0
    Fax: +49 2841 88980 20

    Write an email

    Aalberts Surface Treatment SAS

    Aire de la Thur
    68840 Pulversheim
    Frankreich

    Tel.: +33 389 2832 80
    Fax: +33 389 2832 89

    Write an email

    Aalberts Surface Treatment Beuningen B.V.

    Nikkelwerf 5
    6641 Beuningen
    Niederlande

    Tel.: +31 24 677 7911
    Fax: +31 24 677 8901

    Write an email

    Aalberts Surface Treatment Ltd.

    Kingsbury Link, Trinity Road
    B78 2EX Tamworth
    Großbritannien

    Tel.: +44 1827 871 400
    Fax: +44 1827 871 401

    Write an email

    Aalberts Surface Treatment AB

    Mobilvägen 1
    246 43 Loeddekoepinge
    Schweden

    Tel.: +46 46 706 500
    Fax: +46 46 706 900

    Write an email

StarCoat®

StarCoat® metal and carbide coating systems are applied with high-speed thermal spraying techniques to achieve exceptional wear resistance.

  • Characteristics

    An outstanding feature of the products in the StarCoat® series is their above-average serviceable life. Their virtually non-porous metal and carbide surfaces are a viable and inexpensive alternative to hard chrome surfaces. Mechanical refinishing reduces roughness to minimal values with high surface hardness.

    SuperChrome® belongs to the StarCoat® family. It is a cost-efficient alternative to conventional hard chromes, with high resistance to wear and corrosion.

    ArmorClad® is another member of the StarCoat® range. It provides an even harder carbide surface that is virtually pore-free and can withstand even the sharpest knives.

  • Base Materials

    StarCoat® coatings can be applied to nearly all metallic materials and carbon fiber materials

  • Field of Application

    This coating is a favorite for rolls in wet applications like in the paper industry and is particularly well suited for counter cutting cylinders used to cut paper, cardboard and films.

  • Process Locations

    Aalberts Surface Treatment GmbH

    Seelandstraße 7
    23569 Luebeck
    Deutschland

    Tel.: +49 451 39006 0
    Fax: +49 451 39006 31

    Write an email

    Aalberts Surface Treatment GmbH

    Altenbruchstraße 10
    47447 Moers
    Deutschland

    Tel.: +49 2841 88980 0
    Fax: +49 2841 88980 20

    Write an email

    Aalberts Surface Treatment SAS

    Aire de la Thur
    68840 Pulversheim
    Frankreich

    Tel.: +33 389 2832 80
    Fax: +33 389 2832 89

    Write an email

    Aalberts Surface Treatment Beuningen B.V.

    Nikkelwerf 5
    6641 Beuningen
    Niederlande

    Tel.: +31 24 677 7911
    Fax: +31 24 677 8901

    Write an email

    Aalberts Surface Treatment Ltd.

    Kingsbury Link, Trinity Road
    B78 2EX Tamworth
    Großbritannien

    Tel.: +44 1827 871 400
    Fax: +44 1827 871 401

    Write an email

    Aalberts Surface Treatment AB

    Mobilvägen 1
    246 43 Loeddekoepinge
    Schweden

    Tel.: +46 46 706 500
    Fax: +46 46 706 900

    Write an email

Product enquiry

If you would like to tell us something about the product presented here, you are welcome to do so. Your enquiry, your comment, your wishes will be forwarded directly to your personal contact person.

More Surface Treatments

  • Electroless Nickel plating

    Electroless Nickel plating

    Functional finishing of metals by means of electroless nickel plating

    to the processes
    Electroless Nickel plating
  • Anti-friction coatings

    Anti-friction coatings

    Optimisation of frictional processes by means of specially structured metal surfaces

    to the processes
    Anti-friction coatings
  • Powder coating

    Powder coating

    Hard anodising with fluoropolymers

    to the processes
    Powder coating
  • Electroplating

    Electroplating

    Metal layers are brilliant performances.

    to the processes
    Electroplating

Do you have a question about materials or processes?
Contact us. We are close-at-hand.

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